Boat epoxy rudder repair cost, By Dan Spurr, Feb 9, 2015. Our local blacksmith made one up for my boats rudder (Sadler 25) a couple of years ago, he only charged £60 for the shoe which I bonded on with West flexible epoxy, it’s still fixed perfectly despite the troubles we had with Yeah just $300+ of epoxy, 200 hrs of my time and maybe I'd get a crappy rudder that would break first time I pick it up, haha. I got a surprise when I did a biopsy. I used plywood and made a pattern at three cross sections. 7) Congrats on the Pearson 30 - they're a solid boat. He adds that it’s impossible to cost a gelcoat repair without seeing the damage. Cost of repair $340 I would suggest you use a high density foam and epoxy laminate, and make the laminate a little thicker than the original. 3. Hydrotek is used in boat building applications where only the best will do. Lightweight, alloy Solo class compliant rudder stock and tiller, with a Rooster Carbon Tiller extension as standard. I painted the lower third with dark green paint. Rudder post splitting where it comes out of the hull is not hard to imagine when you consider the physics. The epoxy surface showed no signs of wear. Most took their names from Northwest seabirds – the Osprey, Murrelet, Artic Tern. Dec 22, 2012 102 Hi, we just had a 1986 28. As a result of an unanticipated run in with an uncharted underwater obstruction, we lost an approximate 4" square piece from the bottom front edge of our Foss Foam rudder. The stanchions and pulpits alone had over 120 bolts through the deck. With the 1000HP of the tow boat we made hull speed (6. Any input would If the strength of the wood is in question at all, what I would do is actually fibreglass over the wood. Gently brush on another layer of epoxy and then set another piece of fiberglass on top of it. Meranti Marine BS1088 6mm(1/4") quantity. In addition, boat numbers after 148200 should have a tamper-proof adhesive foil sticker in the back of the cockpit showing the International Laser Class (ILCA) sail number. Has anyone had repairs made and what cost is associated. 2 WEST SYSTEM epoxy for fiberglass repair I repeated the process for the upper bushing surface and re-installed the rudder on the boat. I rebuilt a friends rudder after a grounding which broke half of it off, a Westerly Longbow, but most rudders are similar construction, I enjoyed the job but it took a lot of time and workshop space, the materials cost around £100 inc. De-fouling the hull in preparation for painting once the boat is on the hardstand, the hull should be thoroughly cleaned with a pressure cleaner to remove any slime, crustaceans, algae or Both products need warm surfaces and air temperatures (Over 12deg C) to full cure. Commonly available CSM in the US uses a styrene binder which is soluble in polyester resin, but not epoxy. I did this myself on my Wayfarer rudder. There are two options available for these boats. The kits, which most recently sold for about $1200 plus shipping, arrive in a long Rudder Mods for Low-speed Docking. feather in lexan glop in MeChloride. The method I described will make the rudder stronger than original while Rudder Repair Ouch! That IS a lousy West System has a good paper on how to do this with graphite impregnated epoxy that is pretty slick (pun intended). 4. When the surface is a uniform wet, muddy brown, apply the second part (the acid), spreading with a clean bristle brush; 4. fiberglass/epoxy on the outside and was epoxy coated on the inside. solvent. I now had no detectable play in the rudder shaft even at the tip of the rudder. Brush on a layer over the entire area that needs to be repaired and then place one piece of fiberglass on top of it. 79K subscribers Subscribe 1. 5 surveyed and he found some water damage to the rudder. I decided to do something about it. In many ways, epoxy resin is like a monel This is a great resource from a fellow sailing enthusiast working on refinishing the rudders and daggerboards on his boats. The Importance of the Steering Ram Mounting Offset. I think you are overstating the problems of nicks and scratches with damaging the epoxy and reducing the life of the boat. See less See more 4 Depends on how much you need to build out with the epoxy. I have had a great summer learning how to sail her. 04 x the waterline length x draft including the keel. For structure hull repairs I use whatever is least espensive for the task. 00. Re-installing the deck hardware. Ruddercraft seems good, they even claim improved handling, warranty, and can keep it out of the water (i. Sand off all paint and gel coat. This boat is used as a tender for our 34 ‘ cold molded cutter on Lake of the Woods (Kenora, Ontario). 5 Cheboygan MI. I plan to drill 1/2" holes from the bottom up 6" interval and inserting mollases consistency epoxy once the bottom hole is pluggeg and tapping the holes as I go up. Mounting the ram in such a way so you never experience a rudder FOLD-OVER requires that you incorporate the proper mounting offset angle as it relates to the ram to tiller geometry. The Unifoil kick-up rudder also features our "one-line" uphaul/downhaul system, which will raise or lower the rudder with one pull. 27-06-2012, 16:12 #9: szymek. Scrape away until all the flaky paint has come off, then feather the edges by wet sanding them. For a Long Keel Sailboat where the keel is less than full length ; 0. But if I'm getting a new one anyway the Rudder craft kick up version for $1000 looks like a good option. Rudder post Repair. (don't use anything but epoxy btw, these are all secondary bonds) 18-12-2011, 14:01 #6: atoll. Continue reading → This entry was posted in Boat Repair , Fiberglass Boat Repair and tagged A Fuji Rudder Repair Revisited. This kit is complete with all the brushes and pots you need, plus 'peel ply', to give a finish to the epoxy surface, ready for final white coating again with epoxy resin The bolt measured 4 3/4 inches. You could fill the gap with epoxy thickened to the consistency of peanut butter with an appropriate filler (west system 407 or 410), then lay up glass over it to keep it all together. Apply and spread enough of the acid to turn the teak a uniform tan; 5. BoatUS droped us off at Peir 66 around 18:00 and gave us a bill of $840. ,or having the boat Also, what should I put on the repair to make the surface look like the rest of the rudder? If I had this repair done at a boat shop, about how much should I have to pay. Step 1. The next day we called the manufacture of the rudder and they sent us a new one the next day. /r/Sailing is a place to ask about, share, show, and enjoy all about sailing, sail My O'Day 322 had a repair done to the rudder by the PO. 5 Share 546 views 2 years ago How to do an epoxy repair on a sailboat rudder or dagger board. Attachments. Wet the teak down; 2. rudder 2. FWIW the local fiberglass repair shop just quoted me $3000-5000 for a complete rebuild. TIP: (1) If you’ve taped around the repair area when using epoxy resin to coat over a scratch, remove tape while epoxy is still tacky to the touch, or else your new “repair” will be trying to remove hardened tape from your deck. Take a look at some of the other awesome Readers’ Projects our fans sent in! 1. Now seeing the full extent of damage. This video takes you These gel coat replacements are made from epoxy resin, which form an almost impermeable barrier, and last much longer than the old polyester gel coat. 058 x waterline length x draft. Full hull-breaching cracks in fiberglass, wooden and thermoform boats is significant damage. But once we cut into the rudder, we were Fellow sailing enthusiast takes you through the process of refinishing the rudders and daggerboards on his boats using WEST SYSTEM epoxy. All ILCA dinghies built by an approved builder will have a number embedded in the gelcoat of the hull, either under the bow eye on the deck or in the transom. Because the repair involves two bevels, one on either side of the original cut, the dished out repair will be at least 3″ wide. 5 KTS) toward Fort Lauderdale. $25-30 repair by a professional. If any strange behavior of the rudder is reported by the vessel’s 14 votes, 22 comments. Think I see where I'll have to go with this. When she was put back in the water at the beginning of the season, i noticed that there was a lot of rudder play (I mean A LOT ). The repair of bronze rudders and propellers normally requires the boat to be pulled up onto a slipway, lifted out of the water to the quayside or dry-docked. Applying the f/g in epoxy to white metal would give you the best adhesion but any pinhole is going to rapidly turn into a lovely rust blister, which is going to keep right Lockwood’s kits, once assembled, were cheaper, lighter, and flat-out gorgeous. Yeah, I'm in the same boat and have some rudder repair work to do and am just starting to learn about fiberglass. So I did the following : A layer of glass mat, expoxied to the rudder. It was also built using WEST SYSTEM Epoxy. $ 94. Any guidance would be appreciated. If the fiberglass skin is 1/8″ thick, the bevel on each side of the cut line needs to be at least 1½” long. Steve Carpman22174. Must be full of water and rotten plywood. AKA almost half the cost of my boat, or 3-5 times the cost of a brand new kick-up rudder. Sanded the gelcoat off it. The solution, of course, is to use a proper epoxy penetrating sealer on the pieces to be joined before gluing with a COMPATIBLE epoxy adhesive. ~$2,500 plus cost of pulling boat and labor to install. When you haul the boat, have the yard drop the rudder so you can take it home. scrapes, gouges and even in larger repairs, the high cost of epoxy is justifiable thanks to the high quality of the results. For general information on fiberglass boat repairs, download our Fiberglass Boat Repair & Maintenance (free download) manual If you decide to go this route, use a good epoxy. So, Most of the boats in our drying harbour have now fitted stainless steel ‘shoes’ to their rudders to prevent further damage. just a random thought, go easy on me. Senior I think method of repair and materials used as described in this thread vary with what one has on hand and has experience with. Oct 23, 2007. 068 x waterline length x draft. Should I have used Polyeste #1 Hi, My boat restoration job is going well, but I thought I'd ask here for some suggestions as to what material I could use to do a major repair to my boat's rudder. grind Hi all I'm in the process of tackling a winter project which is to repair my rudder . Using Heat to Bend PVC Pipe. Meranti Marine BS1088 6mm(1/4 1. It has been like that since I bought the boat? It goes from top to of the rudder ot water line Well I found local bout builder that was willing to attempt the repair. Epoxy Pigments; Repair / Trial kits; Resin Calculator; Metric Resin Calculator; Fiberglass. from “Rovings,” Professional BoatBuilder No. The WEST system has a useful kit called the WEST SYSTEM 105K GLASS FIBRE BOAT REPAIR KIT. However, there's a risk of hidden damage or rot, and with a split that big, I'd just replace it. Prepare the cuts in the skin by grinding a minimum 12:1 bevel. The book is Fiberglass boat repair by Rodger Marshall. Year by year, Pygmy produced more models that proved to be sleeker, lighter, faster. Will steer clear of bloody hidden rocks and super low tide. epoxy resins at the time, but I had a lot of foam board, mat and rovings left over. the real story for sailors is the versatility of epoxy and its myriad of uses in boat building and repair. There are also extra options you can include: Drop nose mast step pin. 29 – $ 213. For a Deep Narrow Fin-Keel Sailboat ; 0. In that fashion, the adhesive is stuck to a much thicker (you hope!) section of epoxy saturated Replied by portmanm on topic Re: Epic Rudder Repair Tips. Generally speaking, self-eroding Posted May 24, 2018 (edited) I have used 2 pack for 18 years on this boat. . Make patterns of the shape of the rudder at measured cross sections. N. Rooster Solo Rudder (padded) bag. For above waterline Though I've started to use isophthalic resin for deck and other misc repairs. 8. 00 minus $150 BoatUS insurance that I carried. 6 KB Views: 50. An aluminum rudder or reinforcing with You could fill the gap with epoxy thickened to the consistency of peanut butter with an appropriate filler (west system 407 or 410), then lay up glass over it to keep it all Rudder repairs in water are under 24 hrs, with no drydocking or down time. Saves me buying materials and time. I have zero boat repair experience. Other than this we would like to purchase the boat. For more information about hydrolysis and gelcoat blisters refer to 002-650 Gelcoat Blisters-Diagnosis, Repair & Prevention, published by West System Inc. no Twisting is caused due to external force to the rudder plate either due to grounding, touching on rock or floating objects. Compiled by Dan Spurr. 2. The resurfacing and machining of the rudder can be carried out by an experienced DIY person. 93Jaffe • 6 yr. A colleague suggested checking the bolt which holds the tiller assembly/clamp in place. Works just as well for my needs and is 1/4 to 1/3 the cost of epoxy. Removal of failed epoxy and old antifoulant: $600. The boat in the picture below was 13 years old when the pic was taken and had little maintenance. Use epoxy to attach the sheets of fiberglass. ago. As time progressed, builders began to modify the boats to gain speed advantages - as happens with all Drape the fiberglass over the foil and trim so that it extends 1/2″ past the trailing edge. Lots of topics covered including bent rudders. A cost effective solution that is guaranteed to get you back on schedule fast! 24/7 Worldwide SERVICE The rudder is too heavy. Epoxy over the mat until smooth (you can brush West System on) Sand until fair. Hello all. I've used WEST (rarely though because of cost) EAST, SeaHawk, EXP and TotalBoat. #1. 188K subscribers in the sailing community. This technique can be used to make many small repairs on the 5. I dont feel like digging a hole to get the rudder out, PIA. Nov 18, 2006. Sigma 41, Hood 38, Jenneau Sun Fizz, Beneteau First 38 and 42. All sorted. Cut out the broken shards. However, if you can indeed get the foam dry Yeah just $300+ of epoxy, 200 hrs of my time and maybe I'd get a crappy rudder that would break first time I pick it up, haha. 2K views 1 year ago A few years ago we ran aground taking the bottom six inches off the bottom of our rudder. Our patented design incorporates a 316 Stainless nitrogen charged gas Sch 40 SS piping or epoxy/plastic coated “gas piping” is also great when we get into 50+ ft vessels. I've emailed few custom makers and the repair place. Last visit was: Sat Sep 09, 2023 7:12 am: It is currently Sat Sep 09, 2023 7:12 am If your existing paint is flaking, you need to prime any bare or flaky patches. All of the early Alcort wooden boats and the fiberglass Super Sunfish MKII had a smaller transom than the fiberglass Sunfish. Fiberglass Tape; Biaxial Cloth; There is a cost of $20 per puzzle joint. After the fabric is wet out, use an 807 Syringe to apply epoxy thickened to a non-sag mix with 406 Removing the old teak and preparing the deck for bonding new teak. 220. Removing the deck hardware took eight days with two people working 12 hour days. Fiberglass boat repairs. I can do a coat with 4 litres @ about How to antifoul a boat. Hunter 37. . The blog takes you through a step-by-step process to complete the task from stripping the pre-existing finish to sanding and using WEST SYSTEM epoxy to fill any holes and cracks. If you make a full-scale drawing of the trailing edge of your board or rudder, you will get a better idea of exactly how much fiberglass cloth to leave. A few SS brads driven in to the rudder where a significant amount needs to be added might provide enough support. I've attached a pic showing how we built up this part. treated with WEST SYSTEM epoxy to limit further damage and in many cases restore a hull’s structural integrity. grind down skin around the repaired joint. 1. I think he said it cost him about $250 for the materials which Cost of repair $340 (bit more than i expected but based on quality of work i had no issues). Building the Wood/Epoxy Optimist In 1947 a gentleman named Clark Mills designed a small sail boat for kids to learn to build and sail called the Optimist. I just had to replace the rudder on my Sabre 36 for the same reason. The crack is about six inches long. The final painting and varnishing of the rudder will 22 Rudder Repair By Tom Pawlak — GBI Technical Advisor A typical spade rudder for sailboats is made up of two fiberglass skins that define the shape of the rudder, a metal Unfortunately there is lots of load on any rudder while underway and a failure will at best ruin your day or cost you your boat. The rudder is too heavy. Cost of new rudder from manuf. Epoxy will not absorb water. I own a 1965 O'Day tempest. Cut away all delaminated glass using a hole saw or The hull was sheathed with 6 oz. “Your boat’s not going to sink but that £400 repair will be £500 the following year or worse,” he warns. Repair of blisters: $0 to $1000. After haulout I inspected the rudder shaft. Looks like he drilled into the rudder to get the water out (maybe cut a piece of the skin off) and then filled the hole with epoxy. Mix a batch of epoxy and hardener. The all-stainless electropolished rudder head is immensely strong and torsionally rigid, with perfect balance and feedback for the helmsman. During underwater inspection, a panoramic view of the rudder or the findings of a bending or excessive scratches on the rudder bottom may reveal twist on the rudder. jpg. Brought it home. Should I have used Polyeste For a traditional Long Keel Sailboat with a full length keel , the rudder area should be equal to 0. The fiberglass is not cracked along the rudder, it is filled with dense foam, the shaft is not bent. I am familiar with the West epoxy system which can be used for the repair. Our first plan to fix the rudder was to cut the lower half off, reattach it on a straight plane, and then fair it. The foregoing repair was not inexpensive but was far preferable to the possibility of loosing the use of the rudder at sea, halfway between home and heck's half acre, and “Your boat’s not going to sink but that £400 repair will be £500 the following year or worse,” he warns. The unit price can be quite high even for a small repair, and ironically you may get ‘more for your money’ repairing a bigger area. The structure of the rudder is fiberglass laminate over a core. 15. We also liked that this blog provides great HULL. Rudder repair Had the same problem with my 35. I took the rudder to a repair shop in Colorado Springs and they wanted $420 to glass over the crack which is about the cost of a new rudder. bond broken tip back on with epoxy - just joining the core and getting things in position, but the epoxy will also protect the foam vs. Standard Sailfish rudder assembly carriage bolt. Surveyor pointed out the patch to me, but did not find high moisture readings in the rudder. 153. Application of 3 gallons 2000/2001 Epoxy and hard antifoulant: We can usually look at a boat and give a reasonable prediction about topside gelcoat repair costs. It is epoxy coated and the only glassing is tape over the chines and stem and on the centreboard and rudder blades. In that time it has been out and scars touched up 3 times, with one coat extra over the whole hull each time. We sailed the boat for an entire season. e. Fill with resin, re-shape and good as new. I've emailed few custom makers and Plan A—repair the rudder. You can feel the soft spot towards the bottom portion of the rudder and we were wondering if anyone had some thoughts on this. We installed the pintles in the right places and once he left i decided to This may well be difficult unless you can drill drainage holes and store the rudder in a heated dry environment for a lengthy period. The first option is to make a mold of the old rudder and then However, upon closer inspection, I noticed that the rudder appeared to be bent. Polyester resin will. It would be provided you could be certain that nothing penetrated the f/g layer and allowed salt water to get to the underlying steel. 6) For lowering, if you're handy you can strap it and gently lower using a pulley. This boat was designed to be built from 3 sheets of plywood, with basic woodworking abilities. Carbon rudderstocks, such as The cost for sand paper, brushes, fiber glass cloth, and epoxy resin is estimated at approximately $25. Mainsail – from Rooster OD Sail, HD, Impact Marine or North Sails. Rooster Solo Mast bag (padded) bag. Cutting, bonding, and caulking the new teak. From what I understand, epoxy is better for fiberglass repair as it is essentially stickier. Apply part one (the caustic), spreading and lightly scrubbing with a bristle brush; 3. The bolt on the old style rudder assembly for the fiberglass Sunfish is around 7 inches. The repair took about a week (including drying/curing time) and cost something in the neighborhood of $3600 (the skills required being beyond my level of expertise). However because of balance requirements and blade profile, propeller resurfacing and Moisture will certainly make the wood, though not the epoxy, weaker, hastening the process. Took the rudder off the boat. nestorph. Rudder blade uphaul.